Gopal Printers, which is engaged in printing, cup and box manufacturing, was struggling with machine overheating, declining production quality and workers’ health problems due to extreme heat. The company installed Symphony commercial air coolers based on evaporative air cooling technology. After approximately one year of use, the machine breakdown problem was reduced significantly, product quality improved, heat-related illnesses among workers decreased and Symphony’s service response remained excellent. According to Head of Operations Shubhojit Pal, this investment proved beneficial for both factory productivity and workforce health.
Table of Contents
How Gopal Printers Eliminated Machine Breakdowns in Temperatures of 40°C to 45°C with Air Coolers for Industries?
Case Study Snapshot
Particular | Details |
Company | Gopal Printers |
Industry | Printing, paper cup and box manufacturing |
Narrated by | Shubhojit Pal, Head of Operations |
Site conditions | Extremely hot region, with normal temperatures of 40–45°C |
Main problem | Machine overheating and breakdowns, quality defects and worker health issues |
Solution | Installation of Symphony Venticool air coolers |
Duration of use | Approximately 1 year |
Key results | Significant reduction in machine breakdowns, increased production, better quality and improved worker health |
Business Summary
Gopal Printers is a manufacturing unit that produces paper cups and boxes in addition to providing printing services. The company is located in a region where temperatures generally reach 40°C to 45°C. This extreme heat was directly affecting the factory’s machines, production quality and the health of the workers employed there. According to the company’s Head of Operations, Shubhojit Pal, the problem had become so serious that its direct impact was visible on the productivity of the business and the quality of its products.
What Main Challenges Was Gopal Printers Facing Without Industrial Air Coolers?
- Machine overheating and breakdowns: Due to the extreme heat, the factory’s machines repeatedly overheated and broke down, bringing the production line to a halt.
- Decline in product quality: The heat was causing problems with product formation, which affected the final quality.
- Workers’ health problems: Factory workers frequently fell ill because of the extreme heat, affecting manpower and continuity of work.
- Decline in production: The overall production output also began to decline because of machine breakdowns and workers falling ill.
“Our machines used to overheat and break down. Even the workers faced a lot of difficulties because of the heat. Our quality was also deteriorating and we were facing problems with product formation.” – Shubhojit Pal, Head of Operations, Gopal Printers
What Strategy Did Gopal Printers Adopt to Find a Commercial Air Cooler Solution?
Considering all these problems, the Gopal Printers team began exploring ways to control the factory’s temperature so that the effect of heat on both machines and workers could be reduced. The team conducted in-depth research and gathered information about the various air-cooling options available in the market. After extensive research and recommendations from several people, evaporative air coolers were selected as the most suitable solution. The company then decided to install Symphony industrial air coolers in its factory.
What Were the Results After Installing the Symphony Industrial Air Cooling System?
After making its decision based on research and recommendations, Gopal Printers installed Symphony coolers in its factory. Approximately one year has passed since then and the company’s experience during this period has been extremely positive.
- Service response: Whenever the factory reported a problem, the Symphony Venticool team took immediate action.
- Product performance: The air coolers effectively controlled the temperature inside the factory, providing relief to both the machines and workers.
- Maintenance support: According to the company, Symphony Venticool’s service and maintenance have been very good.
“If we inform them about any problem, they take instant action. The service and maintenance of Symphony air coolers are very good.” – Shubhojit Pal, Head of Operations, Gopal Printers
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What Significant Benefits Did Gopal Printers Receive Approximately One Year After Installing Commercial Air Coolers?
- Significant reduction in machine breakdowns: Earlier, the machines repeatedly overheated and broke down because of the heat. This problem has now been reduced considerably. According to the company, the problem is now almost negligible.
- Increase in production: A direct improvement in production output was observed after the heat inside the factory was reduced.
- Improvement in workers’ health: Earlier, workers frequently fell ill because of the heat, but this problem was also resolved after installing commercial air coolers.
- Better product quality: Controlling the temperature also reduced quality problems related to product formation.
- Reliable service experience: The immediate response and maintenance support provided by Symphony’s service team further strengthened the company’s trust.
“Earlier, workers used to fall ill because of the heat, but now that problem has also been resolved. My production has also increased because the heat has reduced. The service is very good and the product is also very good.” – Shubhojit Pal, Head of Operations, Gopal Printers
What Types of Manufacturing Industries Can Benefit from Evaporative Air Cooling Technology?
This case study of Gopal Printers shows how important the right air-cooling solution is for printing and manufacturing industries operating in regions with extreme heat. By installing Symphony commercial air coolers, the company received simultaneous relief from three major problems: machine breakdowns, quality defects and workers’ health issues. At the same time, Symphony’s quick service response and maintenance support made it a reliable and long-term solution.
Conclusion
In printing, textile, pharmaceutical and other manufacturing industries where temperature control is important for machine performance and product quality, evaporative air cooling systems can prove effective. If the right air coolers are selected through research and proper guidance, they can not only reduce operational expenses but also deliver significant improvements in production efficiency and worker productivity.
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Solving Machine Overheating and Production Downtime in the Printing Industry with Commercial Air Coolers: Gopal Printers’ Symphony Air Cooling Success Story
Why did Gopal Printers choose Symphony for commercial air coolers?
Gopal Printers conducted extensive research to find a solution to its problems, during which several people recommended Symphony air coolers. Based on these recommendations and research, the company chose Symphony.
What major changes occurred after the installation of industrial air coolers?
Approximately one year after the installation, the machine breakdown problem was reduced considerably, production output increased, product quality improved and workers’ health also improved.
How was the experience with Symphony Venticool’s service and maintenance?
According to the company, Symphony Venticool’s service and maintenance team is very good. Whenever a problem was reported, the team took immediate action and resolved it.
Did the air cooling system also have a positive impact on workers’ health?
Yes, controlling the temperature inside the factory reduced heat-related illnesses among workers, which improved both continuity of work and productivity.
Is this commercial air cooling solution suitable for industries such as printing and manufacturing?
Based on the experience presented in this case study, a solution such as Symphony evaporative air coolers can prove highly effective for industries where extreme heat directly affects machines, product quality and the workforce.
Maulik Solanki is a seasoned B2B Product Marketing professional specializing in Industrial and Commercial Coolers in the LSV (Large Space Venticooling) segment. With 13+ years of experience, he drives brand building and audience engagement for Symphony’s LSV solutions through integrated offline and online strategies. Backed by an MBA in Marketing and earlier experience as a Regional Marketing Manager in banking, Maulik brings strong skills in sales, advertising, and events. He enjoys exploring new marketing ideas and cooling technologies and writes to help readers understand Symphony’s offerings.
Sourav Biswas is a senior marketing leader heading the LSV (Large Space Venticooling – B2B) marketing function at Symphony Limited. He shapes the brand’s strategic narrative, strengthens market leadership, and ensures excellence across all B2B cooling solutions. With deep expertise in Strategic Marketing, Brand Management, Advertising, and PR, he reviews content with analytical precision and alignment to Symphony’s vision. Passionate about mentoring and tracking B2B trends, Sourav ensures every content piece reflects accuracy, relevance, and strategic depth.
