How Symphony Industrial Coolers Can Benefit Distillery & Bottling Plants?
Distillery and bottling plants operate in environments with high temperatures, humidity and heat-emitting machinery, making it essential to have an effective cooling system. Excessive heat can reduce worker efficiency, impact product quality and increase energy consumption. Symphony Industrial Coolers offer a highly efficient and cost-effective cooling solution tailored to the needs of distillery and bottling plants.
Symphony Limited has successfully installed SPS 30 and SPS 45 Industrial Coolers at various bottling and distillery plants, including Vidarbha Distillers in Nagpur and Molson Coors India Pvt. Ltd. in Punjab. These installations have helped maintain optimal working conditions while significantly reducing cooling costs. This article explores the challenges of distillery and bottling plants, the benefits of Symphony Industrial Coolers and how they enhance operational efficiency.
Challenges in Cooling Distillery & Bottling Plants
1. High Heat and Humidity Levels
- Distilleries and bottling plants use heavy machinery and heat-generating processes that raise indoor temperatures.
- High humidity levels can affect label adhesion, bottle condensation and packaging quality.
2. Worker Productivity and Safety Concerns
- Excessive heat can lead to worker fatigue, dehydration and reduced productivity.
- Maintaining comfortable working conditions is essential to ensure efficient operations.
3. Maintaining Product Quality
- Sudden temperature fluctuations can impact the fermentation process in distilleries.
- Cooling prevents bottle expansion or contraction, ensuring product stability.
4. High Energy Consumption
- Traditional air conditioning systems consume large amounts of electricity.
- Industrial spaces require cost-effective, high-capacity cooling solutions.
How Symphony Industrial Coolers Address These Challenges?
1. Powerful Cooling Performance
- SPS 30 and SPS 45 air cooler models are equipped with high-performance cooling pads that efficiently lower temperatures.
- These units use side discharge systems to distribute cool air evenly throughout the plant.
2. Large Area Coverage for Maximum Efficiency
- At Vidarbha Distillers in Nagpur, Symphony installed an SPS 45 cooler connected to a 200-feet duct with 36 outlets, ensuring uniform cooling across the bottling plant.
- At Molson Coors India Pvt. Ltd., two SPS 30 coolers were installed, connected to a 150-feet duct with 12-15 outlets, providing effective cooling for the liquor bottling plant.
3. Spot Cooling for Targeted Applications
- Symphony coolers offer spot cooling, focusing airflow on specific areas such as filling stations, operator workspaces and storage zones.
- This ensures that workers and sensitive equipment remain at optimal temperatures.
4. Energy-Efficient and Low Operating Costs
- Unlike traditional air conditioning, Symphony industrial coolers use natural evaporative cooling to lower temperatures with minimal power consumption.
- Lower energy costs mean greater savings for distilleries and bottling plants over time.
5. Easy Installation and Low Maintenance
- Symphony industrial coolers are designed for easy installation with ducting options that allow for efficient airflow distribution.
- Their minimal electronic components reduce the risk of breakdowns, ensuring consistent performance with little maintenance.
Case Studies: Symphony Industrial Cooler Installations in Distillery & Bottling Plants
1. Vidarbha Distillers, Nagpur
- Installed 1 unit of SPS 45, connected to a 200-feet duct with 36 outlets.
- Provided operator spot cooling for a 6,500 sq. ft. bottling plant.
- Ensured efficient air circulation and temperature control.
2. Molson Coors India Pvt. Ltd., Punjab
- Installed 2 units of SPS 30, connected to a 150-feet duct with 12-15 outlets.
- Helped maintain ideal temperatures for bottling operations.
- Reduced heat stress for workers, improving productivity.
3. Patanjali Ayurved, Haridwar
- Installed 4 units of SPS 30 connected to 52 duct openings.
- Ensured consistent cooling across the juice production facility, proving Symphony’s capability in beverage manufacturing.
These successful installations demonstrate how Symphony’s energy-efficient, high-performance industrial coolers enhance cooling in large-scale production environments.
Additional Benefits of Symphony Industrial Coolers for Bottling & Distillery Plants
1. Improved Air Quality
- Filters dust and airborne contaminants, ensuring a cleaner work environment.
- Reduces odors and fumes from fermentation and bottling processes.
2. Reduced Noise Levels Compared to Traditional AC Systems
- Unlike conventional air conditioning units, Symphony coolers operate quietly, enhancing worker comfort.
3. Versatile Applications
- Suitable for various industries, including liquor distilleries, beverage bottling and FMCG production.
- Can be used for open areas, semi-open warehouses and closed production floors.
4. Durable Construction for Industrial Use
- Built with weather-resistant and corrosion-proof materials for long-lasting durability.
- Requires minimal servicing, reducing downtime in 24/7 production environments.
5. Cost-Effective Cooling Solution
- The low running cost of Symphony coolers makes them an affordable alternative to energy-intensive HVAC systems.
- Reduced maintenance and long lifespan provide a high return on investment.
Why Choose Symphony for Industrial Cooling?
- Leading Manufacturer: Symphony is a well-established cooler manufacturer in India known for its high-performance industrial and commercial cooling solutions.
- Proven Track Record: Successfully installed coolers in distilleries, bottling plants, FMCG units and beverage processing factories.
- Customizable Solutions: Provides tailored cooling solutions based on plant size, layout and cooling requirements.
- Commitment to Efficiency: Focuses on energy-efficient, low-maintenance cooling technology for industrial use.
Conclusion
Distillery and bottling plants require efficient cooling solutions to maintain optimal working conditions, enhance product quality and improve worker productivity. Symphony Industrial Coolers have proven to be an effective and cost-efficient cooling solution for such industries, as seen in successful installations at Vidarbha Distillers, Molson Coors India Pvt. Ltd. and Patanjali Ayurved. Investing in Symphony Industrial Coolers ensures a comfortable work environment, consistent product quality and long-term savings for distillery and bottling plant owners.
