What Makes Symphony Industrial Coolers a Game-Changer for Packaging Units?
In the fast-paced world of packaging, maintaining an optimal working environment is essential for both efficiency and product quality. Packaging units often operate in high-temperature environments due to heat-generating machinery, making cooling a critical requirement. Symphony Limited has successfully installed the best evaporative air coolers in various packaging industries across India, including Manish Packaging in Surat, Jhaveri Flexo in Silvassa, Doxa Flexibles in Ahmedabad and AJ Packaging Industry in Hyderabad. These companies have experienced significant improvements in working conditions, employee comfort and cooling efficiency after installing Symphony Industrial Coolers.
This article explores the challenges faced by packaging units, how Symphony's best industrial coolers address these challenges and why they are a game-changer for the packaging industry.
Challenges Faced by Packaging Units in Maintaining Cooling Efficiency
1. High Heat and Humidity Levels
- Packaging plants operate heat-generating machines like sealing, printing and cutting equipment, which increase indoor temperatures.
- Excessive heat affects workers' efficiency and the quality of packaging materials.
2. Poor Air Circulation and Ventilation
- Large-scale packaging units require proper airflow to prevent heat accumulation.
- Conventional cooling methods often fail to distribute cool air evenly across the production area.
3. Worker Productivity and Comfort
- Maintaining a comfortable work environment is essential for higher efficiency and morale.
4. Material Sensitivity to Temperature
- Certain packaging materials, such as plastic films, adhesives and laminates, can deform under excessive heat.
- Temperature control ensures packaging quality and prevents material wastage.
5. High Energy Consumption and Cooling Costs
- Traditional air conditioning systems require high electricity consumption, leading to increased operational costs.
- Packaging units require cost-effective and energy-efficient cooling solutions.
How Symphony Industrial Coolers Address These Challenges?
1. High-Performance Cooling with Advanced Airflow Distribution
- Symphony’s heavy duty industrial air coolers, such as SPS 45, PAC 12TC and VC 25U, provide powerful cooling with efficient air circulation.
- Installed units at Manish Packaging, Jhaveri Flexo and Doxa Flexibles use ducting systems with multiple outlets to ensure uniform airflow across large areas.
- Four-sided cooling pads in models like VC 25U and PAC 20U offer maximum cooling efficiency for large spaces.
2. Spot Cooling for Targeted Work Areas
- Symphony’s best industrial cooler units provide spot cooling, directing airflow to critical areas such as sealing machines, printing units and operator workstations.
- Installed units at AJ Packaging Industry and Jhaveri Flexo have demonstrated effective spot cooling with ducted systems and jet nozzles.
3. Energy Efficiency and Cost Savings
- Companies using industrial cooling units have reported lower cooling costs and reduced power consumption.
- The industrial air cooler price offers a high return on investment, making it a cost-effective solution for packaging units.
- The durable construction of models like VC 25U and SPS 45 ensures long-term performance in high-heat environments.
4. Easy Installation and Customizable Cooling Solutions
- Symphony’s industrial coolers can be easily integrated into existing packaging setups without disrupting operations.
- Companies such as Doxa Flexibles and Manish Packaging benefited from customized ducting solutions, ensuring optimal airflow and temperature control.
Case Studies: Symphony Industrial Cooler Installations in Distillery & Bottling Plants
1. Manish Packaging Pvt. Ltd., Surat
- Installed SPS 45 (2 units) and PAC 12TC (1 unit) to cover 9000 sq. ft..
- Connected to 175 feet of ducting with 20-23 outlets for even cooling.
- Improved worker comfort and packaging quality.
2. Jhaveri Flexo, Silvassa
- Installed 4 units of VC 25U to cool a 7000 sq. ft. area.
- Used 100 feet of ducting with 10 outlets to maintain a cool and comfortable workspace.
3. Doxa Flexibles Pvt. Ltd., Ahmedabad
- Installed 11 units of VC 25U, covering 11000 sq. ft..
- Implemented ducting with 8 jet nozzles for efficient air distribution.
- Significantly reduced heat impact on packaging materials.
4. AJ Packaging Industry, Hyderabad
- Installed PAC 20U (1 unit) to cool 1200 sq. ft. of packaging space.
- Used 55 feet of ducting with 6 outlets, ensuring targeted cooling.
These installations showcase how Symphony’s industrial air coolers provide high-performance cooling solutions that enhance productivity and product quality.
Additional Benefits of Symphony Industrial Coolers for Packaging units
1. Improved Air Quality
- Filters out dust, fumes and airborne contaminants, ensuring a cleaner workspace.
- Reduces humidity levels, preventing moisture-related damage to packaging materials.
2. Noise Reduction Compared to Traditional Cooling Systems
- Unlike heavy-duty HVAC systems, Symphony industrial evaporative air coolers operate quietly, creating a better work environment.
3. Customizable Cooling for Different Packaging Requirements
- Suitable for various packaging applications, including plastic film packaging, carton sealing and label printing.
- Easily adjustable cooling capacity based on plant size and production demands.
4. Durability in Industrial Environments
- Made with weather-resistant and corrosion-proof materials, designed for long-term industrial use.
- Reliable performance even in harsh manufacturing conditions.
Conclusion
Successful installations of Symphony industrial cooling solution at Manish Packaging, Jhaveri Flexo, Doxa Flexibles and AJ Packaging Industry highlight the significant benefits of Symphony’s heavy-duty industrial air coolers in maintaining optimal working conditions and ensuring high-quality packaging production.
With advanced features in air cooling systems, Symphony remains the leading industrial cooler manufacturer providing the best industrial evaporative air coolers for the packaging sector. For businesses looking for efficient and budget-friendly cooling, investing in Symphony’s industrial coolers is a game-changer in packaging operations.
